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Compact & Robust Safety Light Curtain [Type 4 PLe SIL3] SF4D

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Document Title Compact & Robust Safety Light Curtain [Type 4 PLe SIL3] SF4D
Document Type Product Catalog
File size 11.2Mb
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Company Panasonic Industry Co., Ltd. (Documents List)

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Type4 PLe SIL3 Compact & Robust Safety Light Curtain SF4D SERIES Certified NRTL certified Conforming to OSHA / ANSI GB Certified Conforming to GB/T 4584 (excluding SF4D-□-01) Experience the Ease of Use! Slim & Robust Unit Body, New High Power Optical System, Functional Design 2022.7
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Slim & Robust Unit Body Combined with New Optical System Experience the ease of use achieved by reflecting the opinions of people involved in installation design, installation, operation and maintenance Compact Robust Safety Light Curtain Introducing the Series Perfect fit to 30 mm × 30 mm 1.181 in × 1.181 in aluminum frame * When installed on back side 2 Panasonic Industry Co., Ltd.
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Slim & Robust Robust unit body for reliable operation even under harsh conditions New Optical System Ample power and easy beam adjustment Evolved Performance and Functional Design Experience the 30 mm 28 mm 1.181 in 1.102 in Ease of Use! Panasonic Industry Co., Ltd. 3
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Slim & Robust Unit Body + New High Power Optical System = Stable Operation Even under Harsh Environment The SF4D series features a slim and robust unit body and new high power optical system. The tough unit body prevents entry of liquids and dust. The new series ensures stable and reliable operation of safety light curtain even under an inhospitable environment. Slim and robust unit body resists twisting, warping and impact 28 mm 1.102 in 28 mm 1.102 in Perfect fit to 30 mm × 30 mm Internal unit Internal unit 1.181 in × 1.181 in aluminum frame * When installed on back side ■ Unit size (width × depth) Conventional model* SF4D series Downsized internal unit, increased case thickness 28 mm × 30 mm The internal unit was redesigned and downsized extensively. The internal unit was downsized to less than 40% (volume ratio) as 1.102 in × 1.181 in compared to the conventional model while achieving higher performance. The case structure was also optimized and offers high ■ W idth of detection rigidity without any change in external dimensions. The SF4D series surface provides high performance and high reliability while maintaining the installation and wiring compatibility with the previous models. *SF4B series Ver. 2 (excluding robust type SF4B-□G□ <V2>) 8.1 mm Resists twisting and Resists shock! bending! 0.319 in Narrower sensing surface for improved protection against collisions Mounting brackets feature both rigidity and ease of handling Completely new mounting brackets and structure. In addition to strengthening the rigidity of the mounting brackets, we have also improved the method of attachment to the safety light curtain unit to significantly increase the mount strength. The dead zoneless mounting bracket and the optional mounting bracket* that does not extend from aluminum frame are also available for easier use. *in case of rear mounting Conventional model Beam adjustment Dead zoneless SF4B-G compatible SF4D series mounting bracket mounting bracket mounting bracket Mounting brackets are attached to the The mounting brackets is attached to the top case and bottom case. When the unit back of the rigid aluminum case. This M5 × 2 tightening type: MS-SFD-1-5 MS-SFD-3-6 MS-SFD-4BG was subjected to intense shock, a large reduces the load on the top case and M6 × 1 tightening type: MS-SFD-1-6 load was occasionally placed on the bottom case, and helps prevent beam M8 × 1 tightening type: MS-SFD-1-8 aluminum case joint. misalignment and failure due to shock. 4 Panasonic Industry Co., Ltd. 30 mm 1.181 in 30 mm 1.181 in
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New high power optical system offering stable operation even for long distance setup Increased power of emitter element The power of the emitter has been increased significantly. The high resistance to dust and dirt contributes to the reduction of maintenance frequency. Operating range ■Short mode (factory setting) • Finger protection type • Hand protection type • Arm / Foot protection type 0.2 to 7 m 0.2 to 9 m 0.656 to 22.966 ft 0.656 to 29.528 ft ■Long mode • Finger protection type • Hand protection type • Arm / Foot protection type 0.8 to 12 m 0.8 to 15 m 2.625 to 39.370 ft 2.625 to 49.213 ft Minimization of deviations among elements We incorporated the element alignment technology that we cultivated for fiber sensors in the safety light curtain. This SF4D series minimizes curves due to emitter and receiver mounting deviations and quality deviations due to differences in individual elements. Redesigned emitter element layout and structure The scattering light energy from each emitter element is guided Stable light incidence efficiently through the lens. The light energy of the emitter range element is utilized fully, and the light distribution * The aperture angle of a Type 4 safety light curtain is specified as a maximum of characteristics were optimized for the specific aperture angle. 2.5° each on the right and left at a detection distance of 3 m 9.843 ft or more. Other benefits The SF4D series offers improved resistance to twisting and warping to enable easier "Slim & robust unit body" and "new high power adjustment of beam axes over a long distance. Combined with the new high power optical system" optical system featuring the redesigned emitter element, light distribution characteristics and layout, the new series has realized the ease of beam axis mean easy alignment of beam adjustment. Furthermore, the SF4D series is equipped with an application indicator to further axes even over a long distance. facilitate beam axis adjustment as well as a digital indicator with a numeric display of light incidence margin, thus helping reduce the time required for beam axis adjustment. Shuts out liquids and dust IP67, IP65 (IEC) NEMA Type 13 (NEMA 250) The SF4D series complies with IP67 and IP65 (IEC) as well as NEMA Type 13 (NEMA 250)*1. The unit structure prevents the entry of not only water but also coolant and other liquids*2 to protect the internal unit. *1 The SF4D series complies with the Type 13 requirements for non-explosion-proof enclosures specified in NEMA 250, “Enclosure for Electrical Equipment (1,000 V Maximum),” established by NEMA (National Electrical Manufacturers Association) in the United States. Type 13: Enclosures for mainly indoor use which satisfy the following conditions: • Prevention of incidental contact with the enclosed equipment • Protection against falling dirt and protection against circulating airborne particles • Protection against spraying, splashing and seepage of water and noncorrosive lubricants *2 If used in a place where cutting fluid can splash, additives in the fluid may cause degradation. Please check in advance whether the SF4D series is resistant to the specific cutting fluid used by your company. Panasonic Industry Co., Ltd. 5
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Experience the Ease of Installation, Construction and Maintenance! Multifunctional indicators for an at-a-glance understanding of the status of safety light curtain Digital indicator with a numeric display of light incidence margin facilitates beam axis adjustment and preventive maintenance. The light incidence margin is indicated by the “stable light incidence indicator” and “digital indicator”. This function enables appropriate beam adjustment and work quality control during installation of the device. The indicators also show whether there is dirt on the detection surface or beam misalignment due to play. This enables the numeric display to be used for startup inspection and preventative maintenance. * When optical synchronization is set, only the indicator on the receiver lights up. Stable light incidence indicator • Stable light incidence: Lights green • Unstable light incidence: Lights orange • Light blocked: Off Digital indicator • Incident light level 3: Lights green “3” • Incident light level 2: Lights green “2” • Incident light level 1: Lights green “1” • Light blocked: Off Unstable light incidence Stable light incidence Low Margin of incident light intensity High Other Light incidence intensity indication features! The indicator shows the light incidence margin with a numeric display (1 to 3). Well-thought-out indicators The displayed number decreases when there is dirt on the detection surface or The indicators show stable light incidence status and notify various conditions. The beam axis misalignment occurs due to OSSD indicator, interlock indicator and function setting indicator are arranged a loose mounting condition. This between the beam axes for easy visibility. provides useful information during pre-operation inspection and preventive maintenance. * Only the indicator on the receiver lights when optical synchronization is set. Light emission intensity control Function setting indicator indicator Polarity indication The indicator shows the set polarity when power is turned on. This makes Test indicator Stable light Interlock indicator it easy to confirm proper operation incidence after wiring. Operation indicator indicator OSSD indicator Digital indicator Error indication The new series is also equipped with the error indication function, a well-received feature of our previous models. In an environment where a PC cannot be brought in or when a problem occurs at a remote location, the displayed error number lets you identify the cause of problem. This Emitter Receiver facilitates restoration work. 6 Panasonic Industry Co., Ltd.
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Compact & Robust SF4D S E R I E S Indicator for improved work efficiency The application indicator improves work efficiency in a variety of ways by providing support to work activities ranging from daily equipment operation to installation and maintenance. The indicator function can be switched between two options. Beam axis adjustment mode The color of the indicator notifies whether the beam axes of both top and bottom ends are aligned properly. The indicator is easy to see from any direction so mistakes can be prevented in a long-distance setup. When beam axes of both top and bottom ends are aligned properly: All application indicators light blue. Beam When beam axis of either of top end or bottom end is aligned: misalignment The indicators of only the aligned side light red. When beam axes of both top and bottom ends are misaligned: OFF All application indicators are OFF. Lights red * When optical synchronization is set, only the indicator on the receiver lights up. Tidbit Laser alignment tool enables pre-operation adjustment The optional laser alignment tool, Laser alignment tool SF-LAT-2N, enables the adjustment of • SF-LAT-2N beam axes by emitting a laser spot light. Since it is powered by batteries, adjustment can be made before power Lights blue (top, bottom) is supplied to the equipment, thus reducing the pre-operation setup time. Application indicator mode Can light and blink in three colors (green, red, and orange) according to an external input. The indicator can be used to indicate work instructions or equipment status. *W hen optical synchronization is set, only the indicator on the receiver lights up. *T he DIP switches in the unit must be set to use this When indicator input 1 is ON When indicator input 1 is OFF When both indicator inputs 1 function. Green and indicator input 2 is OFF Red and indicator input 2 is ON Orange and 2 are ON For details, see the manual. The manual can be downloaded from our website. COLUMN Stable light incidence indicator that even shows the amount of margin The stable light incidence indicator is commonly used when installing a new safety light curtain to equipment or when checking if the existing safety light curtain is operating properly. Previously, however, even if the stable light incidence indicator was ON, there was no way of knowing whether there was an ample margin or the condition is close to unstable light incidence. The SF4D series not only shows whether the light incidence is stable or unstable but also the amount of margin with a numeric display. Therefore, it is possible to numerically manage the stability margin of the safety light curtain. When the amount of received beam intensity decreases during equipment operation due to oil mist or other reasons, the digital display shows the stability margin of the safety light curtain. Thus, cleaning can be scheduled and conducted at the most suitable timing. Panasonic Industry Co., Ltd. 7
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Experience the Ease of Installation Designing, Installation and Construction! Evolved performance and functional design We paid careful attention to details during the product design stage, ranging from the calculation of safety distance to installation, wiring and additional installation ease. We improved the performance and achieved the functional design so that users can appreciate the "ease of use" in any situations. Fast response time 10 ms or less The OFF response time of the control outputs (OSSD 1, OSSD 2) of the Fast response time SF4D series is 10 ms or less (when not connected in series or in parallel). [18 ms or less when connected in series or in parallel] The SF4D series allows reduction of contributes to the reduction of equipment size. equipment size Not connected in series / parallel 10 ms or less Connected in series / parallel 18 ms or less Regarding the response time by number of beams, see "Control output (OSSD 1, OSSD 2) OFF response times" (p.27). Safety distance which is dependent Safety distance which is dependent on the on the safety light curtain maximum shutdown time of equipment Dead zoneless design enables easy calculation of safe distance. Inherits the dead zoneless design of the previous SF4B series. Even in an L-shaped layout or a U-shaped layout, the beam pitch does not change*, making calculation of the safe distance easier. * Excluding the finger protection type SF4D-F□(-01) Beam pitch [Hand protection type SF4D-H□(-01)] 20 mm 0.787 in 20 mm 0.787 in 20 mm Easy to attach / detach front access cable 0.787 in Uses the well-received front access cable of previous models. The cable can be attached and detached after the safety light curtain is installed on the equipment. This allows easy replacement in the event that the cable is damaged. Cables can be connected after installation of units! 8 Panasonic Industry Co., Ltd.
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Compact & Robust SF4D S E R I E S Series connection of up to 5 units Up to five units (1 main sensor and 4 sub-sensors) can be connected After equipment addition / safety area enlargement in series, and the maximum number of beams has been increased to (example: 5 units connected in series) 256. This provides extra convenience when installing additional equipment, when increasing the detection width (protection height), and when using one system for protection of multiple locations. Present (example: 3 units connected in series) Adapts to additional equipment installation and safety area enlargement. Selectable synchronization method and cable to suit various applications Optical Line synchronization synchronization When choosing and installing a safety light curtain, the synchronization method and cable can be selected flexibly according to the customer's specific application and needs, such as the basic configuration or safety-enhanced configuration with improved operability. ○: Functional by default Software: Functional when setting software is used ○ (Software): Functional by default. Optical synchronization is suitable when Line synchronization (12-core) is suitable Function can be expanded when setting Optical separating the emitter cables from the Line for maximum use of the application software is used synchronization receiver cables in a long-distance setup. synchronization indicator and muting function. Cable type 5-core 12-core 8-core 12-core Interlock function Software ○ (Software) ○ (Software) Lockout release function ○ ○ ○ ○ Test input function ○ ○ ○ ○ Auxiliary output (non-safety output) function ○ (Software) ○ (Software) ○ (Software) External device monitor function ○ (Software) ○ (Software) ○ (Software) Function Muting / Override function Software ○ (Software) Application indicator function Software ○ (Software) Software ○ (Software) Parallel interference prevention function Software Fix blanking function Software Software Software Software Floating blanking function Software Software Software Software Y-shaped connector for further When 8-core cables and line synchronization are used, connection of only five reduction of wiring cables is required when the Y-shaped connector (optional) is used. Y-shaped connector (optional) This allows easy connection to a safety PLC or other devices, and also helps eliminate wiring mistakes and reduce the man-hours required for wiring. For details, see p.22. Panasonic Industry Co., Ltd. 9
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Experience the Ease of Setting! Simple setup of complex safety control Setting software Safety light curtain SF4D series Configurator Light Curtain The handy controller software, which was well-received by users of our previous models, has evolved. The new setting software, Configurator Light Curtain, allows visually intuitive operation. It provides powerful support to maintaining stable operation and troubleshooting by allowing the internal setup of the SF4D series product, collection of error history, planning of corrective measures and real-time monitoring of light incidence condition. Communication module SF4D-TM1 (optional) Main functions • Muting setting function • Operation monitoring function • Override setting function • Monitoring of received light intensity / • Blanking setting function extraneous light of individual beam • Fixed blanking setting function • I/O monitoring • Floating blanking setting function • Error history display • External device monitoring setting • Light blockage history, unstable light function USB2.0 cable incidence history • Auxiliary output setting function (A: Mini-B) * Purchase separately. * Note that the usable functions vary depending on the synchronization method (optical synchronization, line synchronization) and the type of cables (5-core, 8-core, 12-core) used. PC For details, refer to “Selectable synchronization method and cable to suit various applications” (p.9) and the manual. The manual can be downloaded from our website. Display of the usable functions Operation monitoring function (monitoring of received light intensity / extraneous light of individual beam) This function displays the light incidence conditions of individual beams in real time. It facilitates the setup work and streamlines the maintenance planning by enabling visual confirmation of changes in the light incidence intensity resulting from dirty detection surface or beam misalignment. In addition, the function can also monitor extraneous incident lights. It helps prevent unexpected malfunction in advance. Display of the beam mixed with extraneous incident light 10 Panasonic Industry Co., Ltd.
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Muting setting function *Excluding SF4D-□-01 This function is used to set the arrangement of muting sensors and select the most suitable settings using the application. It is also equipped with a time chart function, which obtains actual input timing to facilitate adjustment work. Muting sensor arrangement model Description This is used when a muting input cannot be set up at the outlet side such as a workpiece discharge section. Exit-only Since the workpiece passing time can be set in the timer, muting input on the outlet side is not required. This is used when there is no space for acquiring the Simultaneous input muting input time difference between two systems. There is no need to provide a time difference for muting inputs. * When the muting sensor output is NO / NC. Parallel 4-sensor The input time difference between the muting inputs of Cross 2-sensor two systems is detected and the muting condition is Invalid when rising controlled. Blanking setting function *Excluding SF4D-□-01 The blanking setting function has also advanced. It supports not only manual setting while allowing the user to check the light reception condition in real time and but also batch setting based on teaching. Furthermore, fixed blanking and floating blanking can be set using the same screen. It alleviates the cumbersome setting work. Communication module copy function *Excluding SF4D-□-01 When a PC cannot be brought in, the communication module can be used to write the setting data of the safety light curtain and also to read At installation site Using only the error information. communication module Communication module → In office SF4D series Use the WRITE button on the communication module to Confirmation of settings write settings. Communication module SF4D-TM1 (sold separately) WRITE Write data to another system. SF4D series → Communication module Just take the communication Use the READ button to read settings or error module with you. information. USB2.0 cable (A: Mini-B) * Purchase separately. PC * USB cable is not supplied with the product. USB2.0 cable (A: Mini-B) must be procured by the READ user. Configuration Light Curtain can be downloaded free from our website. Panasonic Industry Co., Ltd. 11
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Communication Unit for "Visualization" of Safety Light Curtains IO-Link Communication Unit SFD-WL3 Easy add-on! No alteration of safety circuit necessary * For SF4D series only * Above photo shows a unit with all indicators turned on. * Above photo shows a unit with all indicators turned on. Remote monitoring of safety light curtain status Storage of setting data, restoration of settings Line A – Safety light curtain operating status Incident light Incident light intensity 3 intensity 3 Lockout occurred in Process 3 safety light curtain. Error code 4: Receiving extraneous light or light from another device. Incident light intensity 1 OSSD: OFF Unstable Incident light incidence Low light margin High Confirmation of light intensity margin Confirmation of error history One-touch setting after replacement Incident light intensity information enables the determination If an error occurs, the source of the error and its The setting data stored in the communication unit of whether maintenance is necessary or not. This helps detail can be checked remotely, thus facilitating allows one-touch restoration of the settings when the prevent shut-down of the line due to light beam deviation or the identification of the problem location and safety light curtain is replaced. dirty sensor. The information is also useful in conducting analysis of the cause. remote inspection or the like at the start of work. Example of configuration Example of IO-Link data output Safety output and IO-Link communication are PC Process data separated from each other so that the safety light curtain can be monitored without any alteration of • Light received / blocked information the safety circuit. • Stable / unstable incident light information • Extraneous light information • Emitter / receiver lockout information Safety Light Curtain PLC SF4D • Incident light intensity information (OFF, series 1, 2, 3) • OSSD output information master unit • Communication control status IO- Link • Number of units in series connection Communication Unit SFD-WL3 *2 Service data Safety PLC *1 *1 • Safety light curtain main unit information • SFD-WL3 main unit information *1 • I ncident light intensity information of Wire-saving individual beams (32 levels) Y-shaped connector SFB-WY1(optional) • Error code *1 8-core cable for safety light curtain (optional) *2 4-core cable with M12 connector (commercially available product) (Note) Note: T he product and IO-Link master unit must be connected with a cable of 0.3 mm2 or more. The total length of the cable must not exceed 20 m 65.517 ft. Use the safety light curtain monitoring information obtained via IO-Link only for diagnostic purposes. Do not use it for safety control purposes. 12 Panasonic Industry Co., Ltd.
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Global Specifications for Easy Use Anywhere in the World Global specifications for anywhere use in the world The SF4D series’ global specifications comply with the following standards. International standards IEC 61496-1/2 (Type 4), ISO 13849-1 (Category 4, PLe), IEC 61508-1 to 7 (SIL3) Europe EN ISO 13849-1 (Category 4, PLe) EN 55011 Chinese North America EN 61000-6-2 GB/T 4584 ANSI/UL 61496-1/2 (Type 4) Japan EN IEC 63000 CAN/CSA C22.2 No.14 JIS B 9704-1/2 (Type 4) CAN/CSA E61496-1/2 JIS B 9705-1 (Category 4) JIS C 0508-1 to 7 (SIL3) Presses and shearing machines (paper cutting machines) used in Japan In compliance with the safety device structure standards *1 *1: SF4D-□-01 only Supports both PNP and NPN polarities Every model in the SF4D series supports both PNP transistor output and NPN transistor output. Thus, the SF4D series products adapt to any control circuits used around the world, making it possible to use the product when PNP is installed overseas, when NPN sensors are replaced, when the positive pole is grounded in the factory, when moving equipment to overseas facilities, etc. PNP circuit Output polarity setting cable NPN circuit PNP / NPN polarity indicator Easy change of polarity by simple cable connection At the time of power ON, the Connecting the output polarity setting cable to 0 V results in PNP output. indicator shows the selected polarity (PNP or NPN). Connecting the output polarity setting cable to +24 V results in NPN output. Configuration of simple safety circuit by combining a control unit SF-C21 Easy compliance with control category 4 specifications. Designed for optimum control of SF4D series. Safety control unit This safety controller does not require a knowledge of programming. The simple settings only require selection of an internal logic. A free software tool allows intuitive operation. Logic customization, monitoring, and simulation functions are also provided to enable surprisingly easy circuit building. • Supports up to control category 4 • Supports PNP polarity SF-C11 SF-C13 Connector connection control unit Thin control unit The wiring with the light curtain can be done easily with 22.5 mm 0.886 in thinness has been realized. 8-core cable with connector. It reduces time for installation Possible to install in a small space of the board. and replacement. • Supports up to control category 4 • Supports up to control category 4 • Supports presses used in Japan (shearing • Supports presses used in Japan (shearing machines not machines not supported) supported) • Supports both PNP and NPN • Supports both PNP and NPN Panasonic Industry Co., Ltd. 13
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List of Options for Safety Light Curtain Safety light curtain 1 P.16 Finger protection type Hand protection type Arm / Foot protection type Min. sensing object ø14 mm ø0.551 in Min. sensing object ø25 mm ø0.984 in Min. sensing object ø45 mm ø1.772 in (10 mm 0.394 in beam pitch) (20 mm 0.787 in beam pitch) (40 mm 1.575 in beam pitch) Sold separately Mounting bracket 2 P.17 Beam adjustment mounting Dead zoneless mounting SF4B-G compatible Intermediate supporting bracket bracket mounting bracket bracket Sold separately Cable / protective tube 3 4 5 6 7 8 9 10 P.18~ Bottom cap cable Extension cable Discrete wire Connector With connector on one end With connectors on both ends Cable for series connection Protective tube Sold separately Options P.20~ Communication module IO-Link communication unit Front protection cover Corner mirror Laser alignment tool Y-shaped connector SF4D conversion adapter Control unit (For replacing SF4B series with SF4D series) 14 Panasonic Industry Co., Ltd.
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PRODUCT CONFIGURATION Mounting bracket, mating cable and protective tube are sold separately. Standard components (5-core cable) Standard components (8-core cable) Component parts Component parts 1 Safety light curtain 1 Safety light curtain Required 2 Mounting bracket (Optional) Required 2 Mounting bracket (Optional) 9 3 5-core bottom cap cable (Optional) 9 5 8-core bottom cap cable (Optional) 4 5-core extension cable 6 8-core extension cable 1 (Optional, use for cable extension) 1 (Optional, use for cable extension) 9 Cable for series connection 9 Cable for series connection (Optional, use for connection in series) (Optional, use for connection in series) 3 5 2 4 2 6 Muting control components (12-core cable) Component parts 1 Safety light curtain Required 2 Mounting bracket (Optional) 9 7 12-core bottom cap cable (Optional) 8 12-core extension cable 1 (Optional, use for cable extension) 9 Cable for series connection (Optional, use for connection in series) 7 2 8 Using SF4D-□-01 as a safety device for a press or shearing machine (paper cutting machine) in Japan (See the above when using SF4D-□-01 as a safety device for other types of machine) Standard components (5-core cable) Standard components (8-core cable) Component parts Component parts 1 Safety light curtain 1 Safety light curtain Required 2 Mounting bracket (Optional) Required 2 Mounting bracket (Optional) 3 5-core bottom cap cable (Optional) 5 8-core bottom cap cable (Optional) 4 5-core extension cable 6 9 10 8-core extension cable (Optional, use for cable extension) 9 10 (Optional, use for cable extension) 9 Cable for series connection 9 Cable for series connection 1 (Optional, use for connection in series) 1 (Optional, use for connection in series) Required 10 Protective tube Required 10 Protective tube (Optional, Must be installed to cables) (Optional, Must be installed to cables) 3 10 5 10 2 4 10 2 6 10 Muting control components (12-core cable) When using SF4D-□-01 as a safety device for Component parts a press machine or paper shearing machine in 1 Safety light curtain Japan, always attach the protective tube SFPD-A10 (tube length: 10 m 32.808 ft) Required 2 Mounting bracket (Optional) (optional) to the cable. 7 12-core bottom cap cable (Optional) 8 12-core extension cable 9 10 (Optional, use for cable extension) 9 Cable for series connection 1 (Optional, use for connection in series) Required 10 Protective tube (Optional, Must be installed to cables) 7 10 2 8 10 Panasonic Industry Co., Ltd. 15
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ORDER GUIDE 1 Safety Light Curtain Mounting bracket and bottom cap cable are not supplied with the safety light curtain. Be sure to order them separately. Both end Japanese press Protective height When using as safety Beam beam Type Model No. machine or paper Operating range Number equipment for Chinese of beam (Note 2) press machine or when pitch axes shearing machine (Note 1) channels using SF4D-□-01 for position compliant Japanese press machine A or paper shearing machine B C SF4D-F15 SF4D-F15-01 15 150 mm 5.906 in 140 mm 5.512 in SF4D-F23 SF4D-F23-01 23 230 mm 9.055 in 220 mm 8.661 in SF4D-F31 SF4D-F31-01 31 310 mm 12.205 in 300 mm 11.811 in SF4D-F39 SF4D-F39-01 0.2 to 7 m 39 390 mm 15.354 in 380 mm 14.961 in SF4D-F47 SF4D-F47-01 0.656 to 22.966 ft 47 470 mm 18.504 in 460 mm 18.110 in SF4D-F55 SF4D-F55-01 (Short mode) 55 550 mm 21.654 in 540 mm 21.260 in 10 mm 5 mm SF4D-F63 SF4D-F63-01 63 630 mm 24.803 in 620 mm 24.409 in 0.394 in 0.197 in SF4D-F71 SF4D-F71-01 0.8 to 12 m 71 710 mm 27.953 in 700 mm 27.559 in SF4D-F79 SF4D-F79-01 2.625 to 39.370 ft 79 790 mm 31.102 in 780 mm 30.709 in SF4D-F95 SF4D-F95-01 (Long mode) 95 950 mm 37.402 in 940 mm 37.008 in SF4D-F111 SF4D-F111-01 (selectable by DIP switch) 111 1,110 mm 43.701 in 1,100 mm 43.307 in SF4D-F127 SF4D-F127-01 127 1,270 mm 50.000 in 1,260 mm 49.606 in SF4D-H8 SF4D-H8-01 8 150 mm 5.906 in 140 mm 5.512 in SF4D-H12 SF4D-H12-01 12 230 mm 9.055 in 220 mm 8.661 in SF4D-H16 SF4D-H16-01 16 310 mm 12.205 in 300 mm 11.811 in SF4D-H20 SF4D-H20-01 20 390 mm 15.354 in 380 mm 14.961 in SF4D-H24 SF4D-H24-01 24 470 mm 18.504 in 460 mm 18.110 in SF4D-H28 SF4D-H28-01 0.2 to 9 m 28 550 mm 21.654 in 540 mm 21.260 in SF4D-H32 SF4D-H32-01 0.656 to 29.528 ft 32 630 mm 24.803 in 620 mm 24.409 in SF4D-H36 SF4D-H36-01 (Short mode) 36 710 mm 27.953 in 700 mm 27.559 in 20 mm 5 mm SF4D-H40 SF4D-H40-01 40 790 mm 31.102 in 780 mm 30.709 in 0.787 in 0.197 in SF4D-H48 SF4D-H48-01 0.8 to 15 m 48 950 mm 37.402 in 940 mm 37.008 in SF4D-H56 SF4D-H56-01 2.625 to 49.213 ft 56 1,110 mm 43.701 in 1,100 mm 43.307 in SF4D-H64 SF4D-H64-01 (Long mode) 64 1,270 mm 50.000 in 1,260 mm 49.606 in SF4D-H72 SF4D-H72-01 (selectable by DIP switch) 72 1,430 mm 56.299 in 1,420 mm 55.906 in SF4D-H80 SF4D-H80-01 80 1,590 mm 62.598 in 1,580 mm 62.205 in SF4D-H88 SF4D-H88-01 88 1,750 mm 68.898 in 1,740 mm 68.504 in SF4D-H96 SF4D-H96-01 96 1,910 mm 75.197 in 1,900 mm 74.803 in SF4D-A4 SF4D-A4-01 4 150 mm 5.906 in 120 mm 4.724 in SF4D-A6 SF4D-A6-01 6 230 mm 9.055 in 200 mm 7.874 in SF4D-A8 SF4D-A8-01 8 310 mm 12.205 in 280 mm 11.024 in SF4D-A10 SF4D-A10-01 10 390 mm 15.354 in 360 mm 14.173 in SF4D-A12 SF4D-A12-01 12 470 mm 18.504 in 440 mm 17.323 in SF4D-A14 SF4D-A14-01 0.2 to 9 m 14 550 mm 21.654 in 520 mm 20.472 in SF4D-A16 SF4D-A16-01 0.656 to 29.528 ft 16 630 mm 24.803 in 600 mm 23.622 in SF4D-A18 SF4D-A18-01 (Short mode) 18 710 mm 27.953 in 680 mm 26.772 in 40 mm 15 mm SF4D-A20 SF4D-A20-01 20 790 mm 31.102 in 760 mm 29.921 in 1.575 in 0.591 in SF4D-A24 SF4D-A24-01 0.8 to 15 m 24 950 mm 37.402 in 920 mm 36.220 in SF4D-A28 SF4D-A28-01 2.625 to 49.213 ft 28 1,110 mm 43.701 in 1,080 mm 42.520 in SF4D-A32 SF4D-A32-01 (Long mode) 32 1,270 mm 50.000 in 1,240 mm 48.819 in SF4D-A36 SF4D-A36-01 (selectable by DIP switch) 36 1,430 mm 56.299 in 1,400 mm 55.118 in SF4D-A40 SF4D-A40-01 40 1,590 mm 62.598 in 1,560 mm 61.417 in SF4D-A44 SF4D-A44-01 44 1,750 mm 68.898 in 1,720 mm 67.717 in SF4D-A48 SF4D-A48-01 48 1,910 mm 75.197 in 1,880 mm 74.016 in Notes: 1) The operating range is the possible setting distance between the emitter and the receiver. Beam Both end beam Receiver cannot be Actual operating range of the light curtain SF4D-F□(-01): 7 m 22.966 ft (Long mode: 12 m 39.370 ft) pitch axes position placed in this range 0.2 m 0.656 ft (Long mode: 0.8 m 2.625 ft ) SF4D-H□(-01): 9 m 29.528 ft (Long mode: 15 m 49.213 ft) B C Setting range of the receiver SF4D-A□(-01): 9 m 29.528 ft (Long mode: 15 m 49.213 ft) Protective height A Emitter Receiver Receiver Beam Both end beam 2) In the case of "When used as safety device for presses in China" or "When SF4D-□-01 is used for presses or channel No. axes position shearing machines (paper cutting machines) in Japan," the distance between the center of the first beam axis C and the center of the last beam axis of the device becomes the protective height. 16 Panasonic Industry Co., Ltd. Arm / Foot protection type Hand protection type Finger protection type Min. sensing object ø45 mm ø1.772 in Min. sensing object ø25 mm ø0.984 in Min. sensing object ø14 mm ø0.551 in (40 mm 1.575 in beam pitch) (20 mm 0.787 in beam pitch) (10 mm 0.394 in beam pitch)
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ORDER GUIDE 2 Mounting brackets Mounting bracket is not supplied with the safety light curtain. Be sure to order it separately. Dead zoneless beam adjustment Designation Model No. Description mounting bracket • MS-SFD-3-6 (4 pcs./set for emitter and receiver) MS-SFD-1-5 For mounting with M5 / M8 Mounting bracket for rear or hexagon-socket head bolt side installation of safety light <Rear mounting> curtain. Beam adjustment For mounting with M6 mounting bracket MS-SFD-1-6 hexagon-socket head bolt 4 pcs./set for M5 hexagon-socket head bolt M6 hexagon-socket head bolt emitter and receiver (Purchase separately.) (Purchase separately.) For mounting with M8 Material: Cold rolled carbon MS-SFD-1-8 hexagon-socket head bolt steel (SPCC) Dead zoneless Dead zoneless mounting is possible in which mounting beam adjustment MS-SFD-3-6 brackets do not extend beyond the protective height. mounting bracket (4 pcs./set for emitter and receiver) (Note 1) Material: Die-cast zinc alloy Intermediate This bracket holds the safety light curtain at the middle. supporting MS-SFB-2 (2 pcs./set for emitter and receiver) Use when installing the bracket (Note 2) safety light curtain in a location subject to vibration Material: Die-cast zinc alloy Mounting bracket for replacement of previous SF4B-□G□<V2> SF4B-G model with this device. <Side mounting> compatible MS-SFD-4BG (4 pcs./set for emitter and receiver) M5 hexagon-socket head bolt M6 hexagon-socket head bolt mounting bracket There is no need to change the mounting hole pitch. (Purchase separately.) (Purchase separately.) Material: Cold rolled carbon steel (SPCC) Notes: 1) The required numbers of emitters and receivers vary depending on the number of beam channels. For details, refer to DIMENSIONS (p.42). 2) When the number of beam channels is SF4D-F□(-01): 111 or more beam channels, SF4D-H□(-01): 56 or more beam channels, SF4D-A□(-01): 28 or more beam channels, one set is required. Beam adjustment mounting bracket • MS-SFD-1-5 (4 pcs./set for emitter and receiver) • MS-SFD-1-6 • MS-SFD-1-8 When using M5 hexagon-socket head bolt When using M8 hexagon-socket head bolt (4 pcs./set for emitter and receiver) (4 pcs./set for emitter and receiver) M5 hexagon-socket head bolt M8 hexagon-socket head bolt M6 hexagon-socket head bolt M8 hexagon-socket head bolt (Purchase separately.) (Purchase separately.) (Purchase separately.) (Purchase separately.) Intermediate supporting bracket SF4B-G compatible mounting bracket • MS-SFB-2 (2 pcs./set for emitter and receiver) • MS-SFD-4BG (4 pcs./set for emitter and receiver) <Rear mounting> <Side mounting> When using M5 hexagon-socket head bolt When using M8 hexagon-socket head bolt M5 hexagon-socket head bolt M5 hexagon-socket head bolt M5 hexagon-socket head bolt M8 hexagon-socket head bolt (Purchase separately.) (Purchase separately.) (Purchase separately.) (Purchase separately.) Panasonic Industry Co., Ltd. 17
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ORDER GUIDE 3 4 5 6 Mating cable / Extension cable Mating cable is not supplied with the safety light curtain. Be sure to order it separately. When using SF4D-□-01 as a safety device for a press machine or paper shearing machine in Japan, always attach the protective tube SFPD-A10 (tube length: 10 m 32.808 ft) (optional) to the cable. Type Appearance Model No. Description (Note) Length: 5 m 16.404 ft SFD-CCB5-S Net weight: 4 20 g approx. (2 cables) Used for connecting to the safety light curtain and to other cables or the SF-C13 / SF-C21 control unit. Length: 10 m 32.808 ft SFD-CCB10-S 2 cables/set for emitter and receiver Net weight: 8 30 g approx. (2 cables) Used for connecting to the safety light curtain and to Length: 0.5 m 1.640 ft an extension cable. SFD-CB05-S Net weight: 7 5 g approx. 2 cables/set for emitter and receiver (2 cables) Connector outer diameter: ø14 mm ø0.551 in max. M12 male connector Length: 3 m 9.843 ft SFD-CC3-S Net weight: 2 60 g approx. Used for cable extension or connecting to the SF-C13 (2 cables) / SF-C21 control unit. 2 cables/set for emitter and receiver Length: 10 m 32.808 ft SFD-CC10-S Connector outer diameter: ø14 mm ø0.551 in max. Net weight: 8 30 g approx. M12 female connector (2 cables) Length: 10 m 32.808 ft SFD-CCJ10E-S Net weight: 4 20 g approx. 1 cable for emitter Connector color: Gray Used for cable extension (1 cable) Connector outer diameter: Length: 10 m 32.808 ft ø14 mm ø0.551 in max. SFD-CCJ10D-S Net weight: 4 40 g approx. 1 cable for receiver M12 female-male connector (1 cable) Connector color: Black Length: 3 m 9.843 ft SFD-CCB3 Net weight: 2 90 g approx. (2 cables) Length: 7 m 22.966 ft SFD-CCB7 Net weight: 6 20 g approx. (2 cables) Used for connecting to the safety light curtain and to other cables or the SF-C13 / SF-C21 control unit. Length: 10 m 32.808 ft SFD-CCB10 2 cables/set for emitter and receiver Net weight: 9 00 g approx. (2 cables) Length: 15 m 49.213 ft SFD-CCB15 Net weight: 1,300 g approx. (2 cables) Length: 0.5 m 1.640 ft SFD-CB05 Net weight: 8 0 g approx. (2 cables) Used for connecting to the safety light curtain and to Length: 5 m 16.404 ft an extension cable or the SF-C11 control unit. SFD-CB5 Net weight: 4 80 g approx. 2 cables/set for emitter and receiver (2 cables) Connector outer diameter: ø14 mm ø0.551 in max. Length: 10 m 32.808 ft M12 male connector SFD-CB10 Net weight: 9 50 g approx. (2 cables) Length: 3 m 9.843 ft SFD-CC3 Net weight: 2 90 g approx. Used for connecting to an extension cable or the (2 cables) SF-C13 / SF-C21 control unit. 2 cables/set for emitter and receiver Length: 10 m 32.808 ft SFD-CC10 Connector outer diameter: ø14 mm ø0.551 in max. Net weight: 9 00 g approx. M12 female connector (2 cables) Length: 3 m 9.843 ft SFB-CCJ3E Net weight: 1 90 g approx. (1 cable) 1 cable for emitter Length: 10 m 32.808 ft Connector color: Gray Used for connecting to an SFB-CCJ10E Net weight: 5 80 g approx. extension cable or the (1 cable) SF-C11 control unit. Length: 3 m 9.843 ft Connector outer diameter: SFB-CCJ3D Net weight: 2 10 g approx. ø14 mm ø0.551 in max. (1 cable) 1 cable for receiver M12 female-male connector Length: 10 m 32.808 ft Connector color: Black SFB-CCJ10D Net weight: 6 00 g approx. (1 cable) 8-core bottom cap cables. The connector cables (on For SF4-AH□ (PNP type) SFD-CB05-A-P control circuit side) used with previous safety light Length: 0.5 m 1.640 ft curtains can be connected without any modification, Net weight: 8 0 g approx. thus enabling easy replacement of the existing (2 cables) devices with the SF4D series products. For SF4-AH□-N 2 cables/set for emitter and receiver (NPN type) SFD-CB05-A-N Connector outer diameter: ø14 mm ø0.551 in max. M12 male connector Note: Where the cable color has not been specified, it is gray for emitter, gray with black line for receiver, outer diameter is ø5.7 mm ø0.224 in or ø6 mm ø0.236 in, min. bending radius is R6 mm R0.236 in. The minimum bending radius of the cable with the protective tube SFPD-A10 attached is R55 mm R2.165 in. 18 Panasonic Industry Co., Ltd. 3 Compatible cable Standard components (8-core cable) Standard components (5-core cable) 6 Extension cable 5 Bottom cap cable 4 Extension cable 3 Bottom cap cable With connectors on both ends With connectors With on both ends With connector Connector Discrete wire connector Connector Discrete wire For receiver For emitter on one end For receiver For emitter on one end
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ORDER GUIDE 7 8 9 10 Mating cable / Extension cable / Cables for series connection / Protective tube Mating cable is not supplied with the safety light curtain. Be sure to order it separately. When using SF4D-□-01 as a safety device for a press machine or paper shearing machine in Japan, always attach the p rotective tube SFPD-A10 (tube length: 10 m 32.808 ft) (optional) to the cable. Type Appearance Model No. Description (Note) Length: 3 m 9.843 ft SFD-CCB3-MU Net weight: 3 40 g approx. (2 cables) Length: 7 m 22.966 ft Used for connecting to the safety light curtain and to SFD-CCB7-MU Net weight: 7 00 g approx. other cables or the SF-C13 / SF-C21 control unit. (2 cables) 2 cables/set for emitter and receiver Length: 10 m 32.808 ft SFD-CCB10-MU Net weight: 9 80 g approx. (2 cables) Used for connecting to the safety light curtain and to Length: 0.5 m 1.640 ft an extension cable. SFD-CB05-MU Net weight: 9 5 g approx. 2 cables/set for emitter and receiver (2 cables) Connector outer diameter: ø16 mm ø0.630 in max. M14 male connector Length: 3 m 9.843 ft SFD-CC3-MU Net weight: 3 40 g approx. (2 cables) Used for cable extension or connecting to the SF-C13 Length: 7 m 22.966 ft / SF-C21 control unit. SFD-CC7-MU Net weight: 7 00 g approx. 2 cables/set for emitter and receiver (2 cables) Connector outer diameter: ø16 mm ø0.630 in max. Length: 10 m 32.808 ft M14 female connector SFD-CC10-MU Net weight: 9 80 g approx. (2 cables) Length: 3 m 9.843 ft SFB-CCJ3E-MU Net weight: 1 90 g approx. (1 cable) 1 cable for emitter Length: 10 m 32.808 ft Connector color: Gray SFB-CCJ10E-MU Net weight: 6 60 g approx. Used for cable extension. (1 cable) Connector outer diameter: Length: 3 m 9.843 ft ø16 mm ø0.630 in max. SFB-CCJ3D-MU Net weight: 2 10 g approx. M14 female-male connector (1 cable) 1 cable for receiver Length: 10 m 32.808 ft Connector color: Black SFB-CCJ10D-MU Net weight: 6 80 g approx. (1 cable) Length: 0.05 m 0.164 ft SFD-CSL005 Net weight: 3 5 g approx. (2 cables) Length: 0.1 m 0.328 ft SFD-CSL01 Net weight: 4 0 g approx. (2 cables) Length: 0.5 m 1.640 ft 9 SFD-CSL05 Net weight: 8 0 g approx. Used to connect safety light curtains in series. (2 cables) 2 cables/set for emitter and receiver (common for Cable for series emitter and receiver) Length: 1 m 3.281 ft connection SFD-CSL1 Cable color: Gray with black line Net weight: 1 30 g approx. (common for emitter and receiver) (2 cables) Length: 5 m 16.404 ft SFD-CSL5 Net weight: 4 80 g approx. (2 cables) Length: 10 m 32.808 ft SFD-CSL10 Net weight: 9 50 g approx. (2 cables) Protective tubes must be installed to the cables when Tube length: 10 m 32.808 ft SF4D-□-01 is used as a safety device for a press or 10 SFPD-A10 Net weight: 2 20 g approx. shearing machine (paper cutting machine) in Japan. Protective tube (1 tube) Outside diameter: ø13 mm ø0.512 in approx., Inside diameter: ø9 mm ø0.354 in Material: Polypropylene Note: Where the cable color has not been specified, it is gray for emitter, gray with black line for receiver, outer diameter is ø5.7 mm ø0.224 in or ø6 mm ø0.236 in, min. bending radius is R6 mm R0.236 in. The minimum bending radius of the cable with the protective tube SFPD-A10 attached is R55 mm R2.165 in. Spare parts (Accessories for safety light curtain) Designation Model No. Description Test rod ø14 SF4B-TR14 Min. sensing object for regular checking (ø14 mm ø0.551 in), with finger protection type (min. sensing object ø14 mm ø0.551 in) Test rod ø25 SF4B-TR25 Min. sensing object for regular checking (ø25 mm ø0.984 in), with hand protection type (min. sensing object ø25 mm ø0.984 in) Panasonic Industry Co., Ltd. 19 Standard components (12-core cable) 8 Extension cable 7 Bottom cap cable With connectors on both ends With connector on Connector Discrete wire For receiver For emitter one end
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OPTIONS Control units Type Appearance Model No. Application cable Description (Note) Use a discrete wire cable to connect to the safety light Safety control Safety light curtain curtain. unit SF-C21 Bottom cap cable: SFD-CCB□ Logic customization, monitoring, and simulation functions Extension cable: SFD-CC□ are also provided. Compatible with up to Control Category 4. Connector connection type Safety light curtain Use 8-core cable with connector to connect to the safety control unit Bottom cap cable: SFD-CB□ light curtain. Muting function cannot be used. Supports SF-C11 Extension cable: SFB-CCJ□ Compatible with up to Control Category 4. presses used (M14 connector) Supports presses used in Japan when combined with in Japan SF4D-□-01 (shearing machines not supported) Slim type control Use a discrete wire cable to connect to the safety light unit Safety light curtain curtain. Supports SF-C13 Bottom cap cable: SFD-CCB□ Muting function can be used. presses used Extension cable: SFD-CC□ Compatible with up to Control Category 4. in Japan Supports presses used in Japan when combined with SF4D-□-01 (shearing machines not supported) ●Recommended safety relays SF relay, slim type Type With LED indicator SF relay, slim type Model No. SFS3-L-DC24V SFS4-L-DC24V SFS3-L-DC24V (AG1S132) Item Part No. AG1S132 AG1S142 SFS4-L-DC24V (AG1S142) Contact arrangement 3a1b 4a2b Rated nominal switching capacity 6 A / 250 V AC, 6 A / 30 V DC DIN terminal block Min. switching capacity 1 mA / 5 V DC SFS4-SFD (AG1S847) [for 4 poles] Coil rating 15 mA / 24 V DC 20.8 mA / 24 V DC SFS6-SFD (AG1S867) [for 6 poles] Rated power consumption 360 mW 500 mW Note: Please contact our sales office for details on the recommended Operation time 20 ms or less products. Release time 20 ms or less Ambient temperature -40 to +85 °C -40 to +185 °F (Humidity: 5 to 85 % RH) Applicable standards UL, C-UL, TÜV, Korea's S-mark Communication module Type Appearance Model No. Description The setting software, Configurator Light Curtain, is required when using the SF4D-TM1 communication module. The setting software can be downloaded free from our website. USB cable is not provided with the product. USB2.0 cable (A: Mini-B) must be prepared by the user. <In the case of SF4D-F□/H□/A□> The communication module serves as a conversion module for the connection of a PC to the SF4D Communication SF4D-TM1 series for changing function settings and monitoring statuses (light incidence / light blockage, lockout, module etc.). The communication module can also be used to copy settings from SF4D series products without the connection of a PC. <In the case of SF4D-□-01> The communication module serves as a conversion module for the connection of a PC to the SF4D series for monitoring statuses (light incidence / light blockage, lockout, etc.). The communication module cannot be used by itself. IO-Link communication unit Type Appearance Model No. Description IO-Link For use with SF4D series communication SFD-WL3 This unit enables the confirmation of various settings and operating status of the SF4D series unit from a host device using IO-Link communication. It can also save the setting information of the connected SF4D series unit. 20 Panasonic Industry Co., Ltd.